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Engine -Overhaul Data - 1G-GTEU

       
           

Engine

Description

Specification

Value

Action

Note

1G-GTEU

Bigend bearing bolt torque

500

kg cm

Torque

 

1G-GTEU

Bigend bearing oil clearance

0.016 - 0.047

mm

Clearance

 

1G-GTEU

Block surface distortion

0

mm

Clearance

 

1G-GTEU

Camshaft bearing cap

150

kg cm

Torque

 

1G-GTEU

Camshaft oil seal retainer

N/A

kg cm

Torque

 

1G-GTEU

Camshaft pulley bolt exhaust

475

kg cm

Torque

 

1G-GTEU

Camshaft pulley bolt intake

475

kg cm

Torque

 

1G-GTEU

Clutch pressure plate bolt

N/A

kg cm

Torque

 

1G-GTEU

Cylinder bore oversize 50

N/A

mm

Measurement

 

1G-GTEU

Cylinder bore size p 1

75.00 - 75.01

mm

Measurement

No.1 & No.6: 74.99 - 75.

1G-GTEU

Cylinder bore size p 2

75.01 - 75.02

mm

Measurement

No.1 & No.6: 75.00 - 75.

1G-GTEU

Cylinder bore size p 3

75.02 - 75.03

mm

Measurement

No.1 & No.6: 75.01-75.

1G-GTEU

Cylinder head bolt

650

kg cm

Torque

 

1G-GTEU

Cylinder head distortion

0.20

mm

Clearance

 

1G-GTEU

Flywheel bolt

750

kg cm

Torque

 

1G-GTEU

Front crankshaft pulley bolt

2200

kg cm

Torque

 

1G-GTEU

Main bearing bolt torque

600

kg cm

Torque

 

1G-GTEU

Main bearing oil clearance

0.026 - 0.053

mm

Clearance

 

1G-GTEU

Piston nil clearance

0,055 - 0.075

mm

Clearance

No.2, No.3, No.4 & No.5

1G-GTEU

Piston oil clearance

0.045 - 0.065

mm

Clearance

No.1 & No.6 cylinder

1G-GTEU

Piston oversize 50

N/A

mm

Measurement

 

1G-GTEU

Piston ring grove clearance No. 1

0.03 - 0.07

MM

Clearance

 

1G-GTEU

Piston ring grove clearance No.2

0.02 - 0.06

mm

Clearance

 

1G-GTEU

Piston ring grove clearance oil

N/A

MM

Clearance

 

1G-GTEU

Piston size p 1

74.935 - 74.945

MM

Measurement

 

1G-GTEU

Piston size p 2

74.945 - 74.955

MM

Measurement

 

1G-GTEU

Piston size p 3

74.955 - 74.965

mm

Measurement

 

1G-GTEU

Ring end gap number 1

0.25 - 0.46

mm

Clearance

No.1 & No.6: 0.22 - 0.43

1G-GTEU

Ring end gap number 2

0.20 - 0.44

null

Clearance

No.1 & No.6: 0.17 - 0.41

1G-GTEU

Ring end gap oil ring

0.20 - 0.79

mm

Clearance

No.1 & No.6: 0.17 - 0.76

1G-GTEU

Tappet cover bolt

N/A

kg cm

Torque

 

1G-GTEU

Timing belt idler

370

kg cm

Torque

 

1G-GTEU

Timing belt tensioner bolt and nut

220

kg cm

Torque

 

1G-GTEU

Valve clearance exhaust

0.25 +/- 0.05

mm

Clearance

 

1G-GTEU

Valve clearance inlet

0.20 +/- 0.05

mm

Clearance

 

1G-GTEU

Valve guide bush oil clearance exhaust

0.030 - 0.063

mm

Clearance

 

1G-GTEU

Valve guide bush oil clearance inlet

0.025 - 0.058

nun

Clearance

 

1G-GTEU

Valve length exhaust

93.85 - 94.65

mm

Measurement

 

1G-GTEU

Valve length inlet

93.80 - 94.60

mm

Measurement

 

1G-GTEU

Valve spring distortion

2.00

mm

Clearance

 

1G-GTEU

Valve spring length exhaust

43.85

mm

Measurement

 

1G-GTEU

valve spring length inlet

43.85

mm

Measurement

 

1G-GTEU

Valve stem diameter exhaust

5.955 - 5.970

mm

Measurement

 

1G-GTEU

Valve stem diameter inlet

5.960 - 5.975

mm

Measurement

 

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